Hyundai Tucson: Engine Mechanical System - Removal

Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / Engine Electrical System / Starting System / Engine Mechanical System - Removal


  1. Turn the ignition switch OFF and disconnect the battery (-) terminal.
  2. Remove the air cleaner assembly.

(Refer to Engine Mechanical System - "Air Cleaner")

  1. Remove the engine room under cover.

(Refer to Engine Mechanical System - "Engine Room Under Cover")

  1. Disconnect the starter ST connector (A).
  2. Remove the stater "B" terminal cable mounting nut (B).

Tightening torque : 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 Ib-ft)

  1. Remove the starter mounting bolt (A).

Tightening torque : 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 Ib-ft)

  1. Remove the starter (A).

Engine Mechanical System - Installation


     Engine Mechanical System - Installation

    Installation Install in the reverse order of removal. Disassembly Remove the M-terminal nut (A) on the magnetic switch assembly (B). After loosening the screws (A), remove the magnetic switch assembly. Remove the throug

     Free Running Inspection

    Place the starter motor in a vise equipped with soft jaws and connect a fully-charged 12-volt battery to starter motor as follows. Connect a test ammeter (150-ampere scale) and carbon pile rheostats shown is the illustration. Connect a

     Starter Brush Holder Test

    Check that there is no continuity between the (+) brush holder (A) and (-) plate (B). If there is continuity, replace the brush holder assembly. Inspect Overrunning Clutch Slide the overrunning clutch along the shaft. Replace i


     EGR cooler- Removal and Installation

    Disconnect the battery negative terminal. Remove the front bumper beam. (Refer to Body(Interior and Exterior) - "Front Bumper Beam Assembly") Remove the intercooler mounting bracket (A), and then disconnect the intake temperat

     Inhibitor switch/ Manual control lever- Removal

    Turn ignition switch OFF and disconnect the batteiy negative (-) terminal. Make sure vehicle does not roll before setting shift lever to "N" position. Remove the air cleaner assembly and air duct. (Refer to Engine Mechanical