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Hyundai Tucson: Engine Mechanical System - Installation

Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / Engine Electrical System / Starting System / Engine Mechanical System - Installation

Installation

  1. Install in the reverse order of removal.

Disassembly

  1. Remove the M-terminal nut (A) on the magnetic switch assembly (B).

  1. After loosening the screws (A), remove the magnetic switch assembly.

  1. Remove the through bolts (A).

  1. Remove the front bracket (B) from the planet gear shaft and yoke assembly (A).

  1. Remove the lever (A).

  1. Remove the brush holder assembly cover cap (A).

  1. Remove the C-ring (A).

  1. Remove the brush holder assembly cover (A).

  1. Detach the planet gear shaft assembly (A), brush holder assembly (B), armature assembly (D) and yoke assembly (C).

  1. Remove the gasket seat (A).

  1. Pass the stopper (A) using a socket (B).

  1. Remove the stop ring (A) using the stop ring pliers (B).

  1. Remove the stopper (A), overrunning clutch (B), internal gear (C) and planet shaft (D).

WARNING

WARNING

Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C) Reassembly

Reassembly

  1. Reassemble in the reverse order of disassembly.

Inspection

Starter Solenoid Inspection

  1. Disconnect the lead wire from the M-terminal of solenoid switch.
  2. Connect the battery as shown. If the starter pinion pops out, it is working properly.

WARNING

To avoid damaging the starter, do not leave the battery connected for more than 10 seconds.

  1. Disconnect the battery from the M terminal.

If the pinion does not retract, the hold-in coil is working properly.

WARNING

To avoid damaging the starter, do not leave the battery connected for more than 10 seconds.

  1. Disconnect the battery also from the body. If the pinion retracts immediately, it is working property

WARNING

To avoid damaging the starter, do not leave the battery connected for more than 10 seconds. Free Running Inspection

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    Place the starter motor in a vise equipped with soft jaws and connect a fully-charged 12-volt battery to starter motor as follows. Connect a test ammeter (150-ampere scale) and carbon pile rheostats shown is the illustration. Connect a

     Starter Brush Holder Test

    Check that there is no continuity between the (+) brush holder (A) and (-) plate (B). If there is continuity, replace the brush holder assembly. Inspect Overrunning Clutch Slide the overrunning clutch along the shaft. Replace i

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