Hyundai Tucson: Engagement bearing - Components

Components

1. Engagement bearing sleeve
2. Clutch engagement fork
3. Engagement bearing 1 (Odd)
4. Engagement bearing 2 (Even)
5. Dual clutch assembly
6. Snap ring
7. Spline hub
8. Retaining ring

Removal

1. Remove the dual clutch transmission from the vehicle.

(Refer to Dual Clutch Transmission Assembly - "DCT (Dual Clutch Transmission)")

2. Remove the dual clutch assembly.

(Refer to Dual Clutch System - "Dual Clutch Assembly")

3. Remove the clutch engagement bearing 1 (A) and 2 (B).

4. Remove the clutch engagement fork (A) and engagement bearing sleeve (B).

Installation

WARNING

Apply coat of grease when installing the clutch fork.

Spec grease : CASMOLY 9508

Amount: 0.2g

1. Install the clutch engagement fork (A) and engagement bearing sleeve (B).

Tightening torque : 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

WARNING

• Check dowel pins (A-2ea) when installing the fork assembly. Replace the dowel pin with new part if it is damaged or deformed.
• Take caution of the direction of fork assembly shaft when installing.

2. Install the engagement bearing 1 (A).

WARNING

Align the fork with the bearing plastic guide direction.

3. Install the engagement bearing 1 (A).

WARNING

Take caution and make sure that the bearing plastic stopper (B) is settled in the sleeve (C).

WARNING

• Apply coat of spec grease on the 1st input shaft spline (A) after installing the bearing.
• Apply proper amount of transmission oil on the 2nd input shaft spline (B).

  (Be careful not to get oil on the spline when applying coat of oil.)

Spec grease : CASMOLY 9508

Amount: 0.15 - 0.25g

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