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Hyundai Tucson: Differential carrier case

Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / Driveshaft and axle / Differential Carrier Assembly / Differential carrier case

  1. Remove the pinion oil seal (A).

WARNING

WARNING

When installing oil seal (A), replace oil seal with a new one.

  1. Remove the outer pinion bearing (A).

WARNING

WARNING

Do not reuse the removed bearing.

  1. Remove the outer pinion bearing race (A) using the SST (09501-C9140. 09501-C9320).

  1. Remove the inner pinion bearing race (A) using the SST (09501-C9140, 09501-C9330).

  1. Remove the differential carrier case side oil seal (A).

WARNING

WARNING

When installing oil seal (A), replace oil seal with a new one.

  1. Remove the differential carrier case side bearing race (A) and adjustment shim (B).

  1. Remove the tiller gasket (A) and filler plug (B) from the differential carrier case side cover.

Tightening torque : 39.2 - 58.8 N m (4.0 - 6.0 kgf-m, 28.9 - 43.3 lb ft)

WARNING

WARNING

When installing the filler plug, replace the gasket (A) with a new one.

  1. Remove the differential carrier case side cover oil seal (A).

WARNING

WARNING

When installing oil seal (A), replace oil seal with a new one.

  1. Remove the differential carrier case side cover bearing race (A) and adjustment shim (B).

Differential Carrier Assembly - Reassembly

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     Differential Carrier Assembly - Reassembly

    Reassembly Pinion drive gear assembly Install the inner pinion bearing adjustment shim (A) 011 the pinion drive gear assembly. Install the inner pinion bearing (A) on the pinion drive gear using SST (0K530-P2200) and press.

     Differential Carrier Assembly- Installation

    Installation Install the differential carrier bracket (A). Install the jack and intall the differential carrier assembly (A). Tightening torque : 68.6 - 88.3 N m (7.0 - 9.0 kgf m , 50.6 - 65.1 lb ft) Install the coupling ass

     Suspension System

    SEE MORE:

     Connecting Rod

    Inspection Check the side clearance between piston and connecting rod. Using feeler gauge, measure the side clearance while moving the connecting rod back and forth. Side clearance Standard : 0.1 - 0.25 mm (0.0039 - 0.0098 in.) Maximum

     Oil Pump Chain

    Disconnect the battery negative terminal. Remove the timing chain. (Refer to Timing System - "Timing Chain") Remove the oil pump chain tensioner (A). Tightening torque : 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    Information