Hyundai Tucson: Cylinder Block - Removal and Installation

1. Remove the cylinder head.

(Refer to Cylinder Head Assembly - "Cylinder Head")

2. Remove the RH water jacket insert and LH water jacket insert (A).

WARNING

When removing the water jacket insert, Be careful not to damage the top surfaces of the cylinder block.

3. Install in the reverse order of removal.

WARNING

• Always use a new water jacket insert.
• Install the upper surface of the water jacket insert below the upper surface of the cylinder block.
• When installing water jacket insert, check LH, RH classification and installing direction.
• When installing a new water jacket insert, check the lip seal (A) and the cylinder block mounting surface for foreign matters.

• When installing a new water jacket insert, do not press the sus spring (A).

Removal and Installation

1. Remove the automatic transaxle.

(Refer to Manual Transaxle System - "Manual Transaxle")

(Refer to DCT (Dual Clutch Transmission) System - "Dual Clutch Transmission Assembly")

2. Remove the fly wheel (A).

Tightening torque : 71.5 - 75.5 N.m (7.3 - 7.7 kgf.m, 52.8 - 55.6 lb-ft)

WARNING

Always use a new fly wheel mounting bolts.

3. Install in the reverse order of removal.

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