Hyundai Tucson: Coupling Assembly- Removal

Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / Wheel Drive (4WD) System / Coupling Assembly / Coupling Assembly- Removal



All units are filled up with coupling fluid (ultra-low viscosity ATF) prior to shipping. Inspection, fillup, and replacement of coupling fluid is therefore not necessary (zero maintenance, lifetime fluid).



Coupling Maintenance Precautions

Maintain the coupling at a horizontal level.

  • Refer to the handling caution level (A) when servicing the coupling (removal, installation, replacement, etc.). Always maintain a horizontal posture.
  • Always maintain a horizontal posture.
  1. Loosen the rear propeller shaft assembly mounting bolts and then removing the rear propeller shaft assembly (A).

Tightening torque : 49.0 - 68.6N.rn (5.0 - 7.0kgf.m, 36.2 - 50.61b-ft)

  1. Using a flat tool, separate the propellar shaft from 4WD coupling assembly.
  2. Disconnect the oil hydrulic motor connector (A).

  1. Disconnect the pressure sensor connector (A).

  1. Loosen the bolts and then removing the coupling assembly (A).

Tightening torque : 58.9 - 64.7 N.m (5.8 - 6.6kgf.m, 41.9 - 47.7 lb-ft)

Coupling Assembly- Installation


     Coupling Assembly- Installation

    To install, reverse the removal procedures. WARNING Smear the splines (A) with molybdenum type high pressure grease. When install the coupling, be careful not to damage the oil seal (B). After replacing the coupling, reset the 4

     Oil Hydraulic Motor (Actuator) Inspection Procedure

    Removal Remove the coupling assembly. (Refer to 4 Wheel Drive (4WD) System - "Direct Electro Hydraulic Actuator Coupling") Keep going perpendicular state after remove the coupling assembly. WARNING Keep going perpend

     Measuring the resistance of the pressure sensor

    Turn ignition switch OFF. Disconnect the pressure sensor connector. Measure resistance between sensor terminal and terminal. Check the measured resistance. (Refer to table) Table 1 Removal Remove the coupling assembly. (Refer to


     Interior lights

    WARNING Do not use the interior lights when driving in the dark. The interior lights may obscure your view and cause an accident. NOTICE Do not use the interior lights for extended periods when the vehicle is turned off or the battery will di

     Front Bumper - Replacement

    Components Front bumper assembly Front bumper side bracket Component Location Front bumper assembly Replacement WARNING When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to p