Hyundai Tucson: Clutch Cover And Disc- Installation
- Apply grease on a disc spline part and transaxle input shaft spline part as required.
Specified grease : CASMOLY L9508
Amount:
0.1 - 0.2g Gasoline 2.0 MPI / Gasoline 1.6 T-GDI
0.1 - 0.3g Diesel 1.6 TCI
Possible problems when not following
- When not applying: Excessive wear of splines and bad clutch operation can occur.
- When excessively applying: Grease can be scattered bycentrifugal force which can conteminate the clutch disc. This can cause a loss of friction force causing a slip.
- Before installing the clutch disc, check the "TM SIDE" and "FLYWHEEL SIDE" marked on the clutch disc, and install it with the clutch cover using a special tool (09411-1P000).
The 'T/M SIDE' marked surface should face the transaxle.
The 'FLYWHELL SIDE' marked surface should face the flywheel.
- Install the clutch disc and the cover with SST(A : 09411-1P000).
- Install the clutch cover bolts.
Tightening torque :
14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.8 - 15.9 lb-ft) Gasoline 1.6 T-GDI
11.8 - 14.7 N.m (1.2 - 1.5 kgf.m, 8.7 - 10.8 lb-ft) Gasoline 2.0 MPI / Diesel 1.6 TCI
- Install the all the components with the specified torques. If not, the clutch torque transaxle may have concerns or the mounting bolt can loosen.
- When installing the clutch cover assembly, check the below fastening order for each number of bolts and tighten the bolts loosely. Then, fasten the bolts to their proper tightening torque. This can prevent twisting and vibration of the cover, and the lifting of the pressure plate.
- Fastening order for each number of bolts for installing the clutch cover assembly
Gasoline 1.6 T-GDI
Gasoline 2.0 MPI / Diesel 1.6 TCI
- Remove the clutch disc guide SST (No.: 09411-1P000).
- Install the transaxle assembly.
(Refer to In case bv Gasoline 1.6 T-GDI System - "Manual Transaxle")
(Refer to In case by Diesel 1.6 TCI System - "Manual Transaxle")
(Refer to In case by Gasoline 2.0 MPI System - "Manual Transaxle")
(Refer to In case by Gasoline 1.6 T-GDI System - "Intelligent Manual Transaxle")
(Refer to In case by Diesel 1.6 TCI System - "Intelligent Manual Transaxle")
READ NEXT:
Ignition Lock & Clutch Switch - Description
Description
Clutch operation is detected through clutch switch signal. This signal
enables ECM to cope with
instant change of load condition.
Clutch switch signal is used to detect engaged gear with vehicle speed
and engine speed.
Co
Intelligent Manaul Transaxle Type
Turn ignition switch OFF and disconnect the negative (-) battery cable.
Disconnect the ignition lock & clutch switch connector (A).
Loosen the bolts (A) and then removing the ignition lock & clutch switch
(B).
Tightening
SEE MORE:
Seat warmers
Seat warmers are provided to warm the
seats during cold weather.
During mild weather or under conditions
where the operation of the seat warmer
is not needed, keep the seat warmers
OFF.
WARNING
The seat warmers can cause a SERIOUS
BURN, eve
Troubleshooting
Problem Symptoms Table
Use the table below to help you find the cause of the problem. The numbers
indicate the priority of the
likely cause of the problem.
Check each part in order.
If necessary, replace these parts.
Specificat
Information
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