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Hyundai Tucson: Battery Pack Assembly Inlet Duct/ Battery Pack Assembly Outlet Duct

Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / Engine Electrical System / 48V Battery System / Battery Pack Assembly Inlet Duct/ Battery Pack Assembly Outlet Duct

Removal and Installation

Battery Pack Assembly Inlet Duct

  1. Turn the ignition switch OFF and disconnect the battery (-) terminal.
  2. Remove the luggage board (A).

  1. Separate the inlet cooling duct (A) in the direction of the arrow.

Tightening torque : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

  1. Install in the reverse order of removal.

Battery Pack Assembly Outlet Duct

  1. Turn the ignition switch OFF and disconnect the battery (-) terminal.
  2. Remove the luggage board (A)

  1. Remove the outlet cooling duct (A).

Tightening torque : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

  1. Install in the reverse order of removal.

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     Battery Module Inlet Duct

    Turn ignition switch OFF and disconnect the battery (-) terminal. Remove the 48V battery assembly (Refer to 48V Battery System - "Repair procedures") Remove the battery cover (A) after loosening the mounting bolts. Tightening

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    Remove the 48V battery assembly. (Refer to 48V Battery System - "Repair procedures") Remove the battery pack assembly inlet duct B (A) after loosening the mounting bolts. Install in the reverse order of removal. Sp

     Engine Room Under Cover

    Removal Turn the ignition switch OFF and disconnect the battery (-) terminal. Remove the engine room under cover. (Refer to Engine Mechanical System - "Engine Room Under Cover") Disconnect the ground cable (A). Tightening to

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     Exterior Bumper Antenna

    Disconnect the negative (-) battery terminal. Lift the vehicle. Disconnect the antenna connector (A) from the rear bumper. Remove the antenna (B) after loosening mounting nuts. Buzzer Disconnect the negative (-) battery terminal.

     Piston Rings

    Inspect the piston ring side clearance. Using a feeler gauge, measure the clearance between new piston ring and the wall of ring groove. Piston ring groove width dimension of piston No.1 ring : 1.230 - 1.250 mm (0.0484 - 0.0492 in.) No.2 r

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