Hyundai Tucson: Injector - Replacement

Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / Engine Control - Fuel System / Injector / Injector - Replacement

The injector combustion seal should be replaced new one to prevent leakage after removing the injector.

1. Remove the combustion seal (A) with a wire cutter.



  • Grip the sealing ring carefully, pull it to form a small loop and then cut it.
  • Be careful not to damage the surface of the valve sleeve with the wire cutter.
  1. Before the assembly of the sealing ring the groove must be cleaned using a clean cloth.

    Any coking of the injector sealing surface must be carefully removed with a brass-wire brush.



The surfaces of the new sealing ring must be clean and free of grease.

  1. Place the seal installing guide (B) (SST No. : 09353-2B000) on the tip of the injector not to damage the injector tip (A).

    Push the sealing ring (C) with thumb and index finger over the conical assembly tool until it snaps into the groove.

    The complete assembly must not take longer than 2 to 3 seconds.

  1. To size the sealing ring the injector is first introduced into the sizing tool (A) (SST No. : 09353-2B000) and then pressed and at the same time rotated 180º into the sizing tool.

  1. Pull the injector out of the sizing tool by turning it in the reverse direction to that used for the press-in process.


  • Check that the seal ring has not been damaged during assembly to the injector and that no circumferential scratches are present.
  • Do not reuse the combustion seal.
  • The seal must be completely free of grease and oil.
  1. Check the combustion seal (A) installation.

DPF Differential Pressure Sensor (DPS)


     DPF Differential Pressure Sensor (DPS)

    Description Differential Pressure Sensor (DPS) is measure the pressure difference of EGR inlet and outlet. Circuit Diagram Harness Connector Removal Turn the ignition swtich OFF, and then disconnect the battery negative (-) t

     Ambient Temperature Sensor (ATS)

    Description Ambient Temperature Sensor (ATS) is installed on the front-end module and senses the ambient temperature. This sensor is exposed to the ambient air temperature in front of the radiator. The ATS is a Negative Temperature Coeffici

     Purge Control Solenoid Valve (PCSV)

    Description Purge Control Solenoid Valve (PCSV) is a solenoid valve and is installed on the surge tank and controls the passage between the canister and the intake manifold. The evaporative gases gathered in the canister are delivered to the i


     Transmission Control Module (TCM) Inspection Procedure - Installation

    Installation To install, reverse the removal procedure. WARNING The existing O-rings (A) must be replaced with a new one. (Do not reuse it.) Perform the clutch compensation value setting procedure using the diagnostic tool after rep

     Steering wheel

    Electric Power Steering (EPS) The system assists you with steering the vehicle. If the vehicle is turned off or if the power steering system becomes inoperative, you may still steer the vehicle, but it will require increased steering effort.