Hyundai Tucson: Inhibitor switch/ Manual control lever- Removal

1. Turn ignition switch OFF and disconnect the batteiy negative (-) terminal.
2. Make sure vehicle does not roll before setting shift lever to "N" position.
3. Remove the air cleaner assembly and air duct.

(Refer to Engine Mechanical System - "Air cleaner")

4. Disconnect the inhibitor switch connector (A).

5. Loosen the shift cable mounting nut (A).

6. Remove the manual control lever (A) after loosening the mounting nut.

7. Remove the inhibitor assembly (B) after loosening the mounting bolts (A).

Installation

1. Check that the shift lever is placed in the "N" position.
2. Lightly tighten the inhibitor switch mounting bolts (A) after installing the inhibitor switch (B).

3. Lightly tighten the manual control lever mounting nut after installing the manual control lever (A).

4. Align the hole in the manual control lever with the "N" position hole of the inhibitor switch and then insert the inhibitor switch guide pin (09480-A3800).

5. Tighten the nut (A) and bolts (B) with the specified torque.

Tightening torque :

(A): 17.7 - 24.5 N.m (1.8 - 2.5 kgf.m, 13.0 - 18.1 lb-ft)

(B): 9.8 - 11.8 N.m (1.0- 1.2 kgf.m, 7.2 - 8.7 lb-ft)

6. Lightly tighten the nut (A) after connected the shift cable in the manual control lever (B).
7. Push shift cable lightly to "F" direction shown to eliminate free play of shift cable.
8. Tighten the nut (A) with the specified torque.

Tightening torque : 9.8 - 13.7 N.m (1.0 - 1.4 kgf.m, 7.2 - 10.1 lb-ft)

9. Remove the inhibitor switch guide pin (SST No. : 09480-A3800) from the hole.
10. Connect the inhibitor switch connector (A).

11. Install the air cleaner and air duct.

(Refer to Engine Mechanical System - "Air cleaner")

WARNING

Check that operating surely at each range of the inhibitor switch corresponding to each position of shift lever.

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