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Hyundai Tucson: Differential gear assembly

Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / Driveshaft and axle / Differential Carrier Assembly / Differential gear assembly

  1. Remove the drain plug packing (A) and drain plug (B) to drain the gear oil.

  1. Loosen the differential side cover mounting bolts.

  1. Widen the gap between the side cover and the case to remove the side cover (A).

  1. Remove the differential gear assembly (A).

  1. Remove the ring gear (A) from the gear carrier after loosening the mounting bolts.

  1. Remove the differential gear bearing (A) using the SST (09501-C9200) and puller.

Differential carrier cover side

Differential carrier side

Differential carrier side

WARNING

WARNING

Do not reuse the removed bearing.

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    Fix the differential carrier assembly using the SST (09501-C9230, 0K530-P2500, 0K501-P2232). Loosen the pinion gear lock nut using the SST (09501-C9230). WARNING When istalling lock nut, use a new one. Remove the pinion dr

     Differential carrier case

    Remove the pinion oil seal (A). WARNING When installing oil seal (A), replace oil seal with a new one. Remove the outer pinion bearing (A). WARNING Do not reuse the removed bearing. Remove the outer pinion bearing race (A)

     Differential Carrier Assembly - Reassembly

    Reassembly Pinion drive gear assembly Install the inner pinion bearing adjustment shim (A) 011 the pinion drive gear assembly. Install the inner pinion bearing (A) on the pinion drive gear using SST (0K530-P2200) and press.

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     When Using the CVVD fixture

    When installing the CVVD assembly mounting bolts (M6), tighten sequence shown. Tightening torque : 1ST 4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft) 2nd 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft) Remove the CVVD fixture

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