Hyundai Tucson: Differential gear assembly
Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / Driveshaft and axle / Differential Carrier Assembly / Differential gear assembly
- Remove the drain plug packing (A) and drain plug (B) to drain the gear oil.

- Loosen the differential side cover mounting bolts.

- Widen the gap between the side cover and the case to remove the side cover (A).

- Remove the differential gear assembly (A).

- Remove the ring gear (A) from the gear carrier after loosening the mounting bolts.

- Remove the differential gear bearing (A) using the SST (09501-C9200) and puller.
Differential carrier cover side

Differential carrier side

WARNING
Do not reuse the removed bearing.
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Pinion drive gear assembly
Fix the differential carrier assembly using the SST (09501-C9230,
0K530-P2500, 0K501-P2232).
Loosen the pinion gear lock nut using the SST (09501-C9230).
WARNING
When istalling lock nut, use a new one.
Remove the pinion dr
Differential carrier case
Remove the pinion oil seal (A).
WARNING
When installing oil seal (A), replace oil seal with a new one.
Remove the outer pinion bearing (A).
WARNING
Do not reuse the removed bearing.
Remove the outer pinion bearing race (A)
Differential Carrier Assembly - Reassembly
Reassembly
Pinion drive gear assembly
Install the inner pinion bearing adjustment shim (A) 011 the pinion
drive gear assembly.
Install the inner pinion bearing (A) on the pinion drive gear using SST
(0K530-P2200) and press.
SEE MORE:
Engine Start/Stop button
Whenever the front door is opened, the
Engine Start/Stop button will illuminate
and will go off 30 seconds after the door
is closed.
WARNING
To turn the vehicle off in an emergency:
Press and hold the Engine Start/Stop
button for more than
Electric Exhaust Gas Re-circulation (EEGR) Control Valve
Description
The Electric EGR Control Valve is installed in between the EGR cooler and the
exhaust line and is a
solenoid valve. This valve controls EGR (Exhaust Gas Recirculation) amount by
the ECM's duty
control signal depending on engine
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- Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual