Hyundai Tucson: Differential gear assembly
Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / Driveshaft and axle / Differential Carrier Assembly / Differential gear assembly
- Remove the drain plug packing (A) and drain plug (B) to drain the gear oil.

- Loosen the differential side cover mounting bolts.

- Widen the gap between the side cover and the case to remove the side cover (A).

- Remove the differential gear assembly (A).

- Remove the ring gear (A) from the gear carrier after loosening the mounting bolts.

- Remove the differential gear bearing (A) using the SST (09501-C9200) and puller.
Differential carrier cover side

Differential carrier side

WARNING
Do not reuse the removed bearing.
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Pinion drive gear assembly
Fix the differential carrier assembly using the SST (09501-C9230,
0K530-P2500, 0K501-P2232).
Loosen the pinion gear lock nut using the SST (09501-C9230).
WARNING
When istalling lock nut, use a new one.
Remove the pinion dr
Differential carrier case
Remove the pinion oil seal (A).
WARNING
When installing oil seal (A), replace oil seal with a new one.
Remove the outer pinion bearing (A).
WARNING
Do not reuse the removed bearing.
Remove the outer pinion bearing race (A)
Differential Carrier Assembly - Reassembly
Reassembly
Pinion drive gear assembly
Install the inner pinion bearing adjustment shim (A) 011 the pinion
drive gear assembly.
Install the inner pinion bearing (A) on the pinion drive gear using SST
(0K530-P2200) and press.
SEE MORE:
Cylinder Block Crankshaft Journal Bore Mark Location
Letters have been stamped on the side surface of the block as a mark for the
size of each of the 5 main
journal bores.
Use them, and the numbers or letters stamped on the crank (marks for main
journal size), to choose the
correct bearings.
Refrigerant System Service Basics (R- 134a)
Refrigerant Recovery
Use only service equipment that is U.L-listed and is certified to meet the
requirements of SAE J2210
to remove HFC-134a(R-134a) from the air conditioning system.
WARNING
Air conditioning refrigerant or lubricant vapor ca
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