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Hyundai Tucson: 48V Battery System - Removal

Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / Engine Electrical System / 48V Battery System / 48V Battery System - Removal

  1. Turn the ignition switch OFF and disconnect the battery (-) terminal.
  2. Remove the luggage board (A).

  1. Disconnect the BMS ECU extension wiring harness connector (A).

  1. Disconnect the inverter power cables (A).

Tightening torque : 26.5 - 32.4 N.m (2.7 - 3.3 kgf.m, 19.5 - 23.9 lb-ft)

  1. Disconnect the 12V (+) cable (A).

Tightening torque : 26.5 - 32.4 N.m (2.7 - 3.3 kgf.m, 19.5 - 23.9 lb-ft)

  1. Separate the inlet cooling duct (A) in the direction of the arrow.

Tightening torque : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

  1. Remove the outlet cooling duct (A).

Tightening torque : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

  1. Remove the 48V battery assembly (A).

Tightening torque : 19.6 - 29.4 N.m (2.0 - 3.0 kgf.m, 14.5 - 21.7 lb-ft)

Installation

Installation

  1. Install in the reverse order of removal.

Specifications

48V Battery System -  Repair procedures (Removal)

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     48V Battery System -  Repair procedures (Removal)

    Turn ignition switch OFF and disconnect the battery (-) terminal. Remove the 48V battery assembly. (Refer to 48V Battery System - "Repair procedures") Remove the battery cover (A) after loosening the mounting bolts. Tightenin

     BMS ECU Terminal and Input/Output Signal

    Terminal Function Connector B10-A Connector B01-B Removal Turn ignition switch OFF and disconnect the battery (-) terminal. Remove the 48V battery assembly. (Refer to 48V Battery System - "Repair procedures")

     Power Relay Assembly (PRA) - Removal

    Removal Remove the PRA assembly. (Refer to 48V Battery System - "Power Relay Assembly (PRA)") Remove the PRA cover. Remove the mounting bolts and remove the power relay busbar (A). Disconnect the main relay connector

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     Oil cooler pipe

    Remove the heater pipe Disconnect the oil cooler hose (A) from the ITM. Disconnect the oil cooler hose (A) from the oil cooler. Rmove the oil cooler pipe (A) after loosening the mounting bolts. Tightening torque : 9.8 - 1

     Wipers and washers

    A. Wiper speed control (front) MIST - Single wipe  OFF - Off  INT - Intermittent wipe AUTO* - Auto control wipe LO- Low wiper speed HI - High wiper speed B. Intermittent control wipe time adjustment C. Wash with brief w

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