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Hyundai Tucson: 48V Battery System - Removal

Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / Engine Electrical System / 48V Battery System / 48V Battery System - Removal

  1. Turn the ignition switch OFF and disconnect the battery (-) terminal.
  2. Remove the luggage board (A).

  1. Disconnect the BMS ECU extension wiring harness connector (A).

  1. Disconnect the inverter power cables (A).

Tightening torque : 26.5 - 32.4 N.m (2.7 - 3.3 kgf.m, 19.5 - 23.9 lb-ft)

  1. Disconnect the 12V (+) cable (A).

Tightening torque : 26.5 - 32.4 N.m (2.7 - 3.3 kgf.m, 19.5 - 23.9 lb-ft)

  1. Separate the inlet cooling duct (A) in the direction of the arrow.

Tightening torque : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

  1. Remove the outlet cooling duct (A).

Tightening torque : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

  1. Remove the 48V battery assembly (A).

Tightening torque : 19.6 - 29.4 N.m (2.0 - 3.0 kgf.m, 14.5 - 21.7 lb-ft)

Installation

Installation

  1. Install in the reverse order of removal.

Specifications

48V Battery System -  Repair procedures (Removal)

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     48V Battery System -  Repair procedures (Removal)

    Turn ignition switch OFF and disconnect the battery (-) terminal. Remove the 48V battery assembly. (Refer to 48V Battery System - "Repair procedures") Remove the battery cover (A) after loosening the mounting bolts. Tightenin

     BMS ECU Terminal and Input/Output Signal

    Terminal Function Connector B10-A Connector B01-B Removal Turn ignition switch OFF and disconnect the battery (-) terminal. Remove the 48V battery assembly. (Refer to 48V Battery System - "Repair procedures")

     Power Relay Assembly (PRA) - Removal

    Removal Remove the PRA assembly. (Refer to 48V Battery System - "Power Relay Assembly (PRA)") Remove the PRA cover. Remove the mounting bolts and remove the power relay busbar (A). Disconnect the main relay connector

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    Check the operation of the rain sensor and the light sensor before mounting. Check the sensor for silicon damage. Check w7hether the rain sensor connector is tightened. Check w7hether the rain sensor and bracket are properly tightened.

     Steering wheel - Disassembly

    Disassembly Loosen the paddle shift switch mounting screw (A). Remove the paddle shift switch (A) after disconnecting the connector. Remove the lower cover (A) after loosening the screw. Disconnect the wiring

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