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Hyundai Tucson: Transfer Assembly- Removal

Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / Wheel Drive (4WD) System / Transfer Assembly / Transfer Assembly- Removal

Removal

A Type

  1. Remove the engine room under cover.

(Refer to Engine Mechanical System - "Engine Room Under Cover")

  1. Remove the front driveshaft assembly. Right side

(Refer to Driveshaft and Axle - "Front Driveshaft")

  1. Remove the front propeller shaft assembly (A) from the transfer assembly.

Tightening torque : 49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

  1. Remove the transfer case assembly.

(1) Loosen the transafer assembly upper mounting bolts (A).

Tightening torque : 60.8 - 65.7 N.m (6.2 - 6.7 kgf.m. 44.8 - 48.5 lb-ft)

(2) Loosen the lower mounting bolts (A) and then removing the transfer case

(2) Loosen the lower mounting bolts (A) and then removing the transfer case assembly (B).

Tightening torque : 60.8 - 65.7 N.m (6.2 - 6.7 kgf.m. 44.8 - 48.5 lb-ft)

B Type

B Type

  1. Remove the engine room under cover.

(Refer to Engine Mechanical System - "Engine Room Under Cover")

  1. Remove the front drive shaft assembly. Right side

(Refer to Driveshaft and Axle - "Front Driveshaft")

  1. Remove the front propeller shaft assembly (A) from the transfer assembly.

Tightening torque : 49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

  1. Remove the transfer case assembly.

(1) Loosen the transafer assembly upper mounting bolts (A).

Tightening torque : 60.8 - 65.7 N.m (6.2 - 6.7 kgf.m. 44.8 - 48.5 lb-ft)

(2) Loosen the lower mounting bolts (A) and then removing the transfer case

(2) Loosen the lower mounting bolts (A) and then removing the transfer case assembly (B).

Tightening torque : 60.8 - 65.7 N.m (6.2 - 6.7 kgf.m. 44.8 - 48.5 lb-ft)

Transfer Assembly- Installation

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     Transfer Assembly- Installation

    To install, reverse the removal procedures. WARNING Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one. Smear and cover splines (B) with molybdenum type high pressure grease. GREASE SPL-1 eq

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    Remove the transfer assembly. (Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly") Remove the dust cover (A). Remove the oil seal #1 (A). Install the oil seal #1 (A) with a new one by using t

     Driveshaft side oil seal #2 B Type

    Remove the transfer assembly. (Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly") Remove the dust cover (A). Remove the oil seal #2 (A). Install the oil seal #2 (A) with a new one by using t

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