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Hyundai Tucson: Transfer Assembly- Installation

Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / Wheel Drive (4WD) System / Transfer Assembly / Transfer Assembly- Installation

To install, reverse the removal procedures.

WARNING

Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.
Smear and cover splines (B) with molybdenum type high pressure grease.

GREASE SPL-1 equivalent (MS511-07)

A Type

B lype

Install the propeller shaft to be near runout marking (Transfer assembly lea (A), propeller shaft lea (B) each other.

Transfer Assembly- Replacement

Replacement

Transaxle side oil seal AType

Remove the transfer assembly.

(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")

Remove the transfer assembly side oil seal (A).

Install the oil seal with a new one by using the special service tools 09473-D3600(A), 09231-H1100 (B).

Remove the special service tools
Install the transfer assembly.

(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")

Driveshaft side oil seal # 1 B Type

Remove the transfer assembly. (Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly") Remove the dust cover (A). Remove the oil seal #1 (A). Install the oil seal #1 (A) with a new one by using t

Driveshaft side oil seal #2 B Type

Remove the transfer assembly. (Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly") Remove the dust cover (A). Remove the oil seal #2 (A). Install the oil seal #2 (A) with a new one by using t

Driveshaft side oil seal #3 B Typel

Remove the transfer assembly. (Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly") Remove the dust cover (A). Remove the oil seal #2 (A). Remove the oil seal #3 (A). Install the oil

SEE MORE:

Clutch actuator assembly - Components

Components Fork cover Clutch actuator & TCM assembly Clutch actuator assembly O-ring DCT control module (TCM) Specification Removal Turn ignition switch OFF and disconnect the battery negative (-) terminal. Remove

When Using the CVVD fixture

When installing the CVVD assembly mounting bolts (M6), tighten sequence shown. Tightening torque : 1ST 4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft) 2nd 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft) Remove the CVVD fixture