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Hyundai Tucson: Transfer Assembly- Installation

Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / Wheel Drive (4WD) System / Transfer Assembly / Transfer Assembly- Installation

To install, reverse the removal procedures.

WARNING

Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.
Smear and cover splines (B) with molybdenum type high pressure grease.

GREASE SPL-1 equivalent (MS511-07)

A Type

B lype

Install the propeller shaft to be near runout marking (Transfer assembly lea (A), propeller shaft lea (B) each other.

Transfer Assembly- Replacement

Replacement

Transaxle side oil seal AType

Remove the transfer assembly.

(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")

Remove the transfer assembly side oil seal (A).

Install the oil seal with a new one by using the special service tools 09473-D3600(A), 09231-H1100 (B).

Remove the special service tools
Install the transfer assembly.

(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")

Driveshaft side oil seal # 1 B Type

Remove the transfer assembly. (Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly") Remove the dust cover (A). Remove the oil seal #1 (A). Install the oil seal #1 (A) with a new one by using t

Driveshaft side oil seal #2 B Type

Remove the transfer assembly. (Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly") Remove the dust cover (A). Remove the oil seal #2 (A). Install the oil seal #2 (A) with a new one by using t

Driveshaft side oil seal #3 B Typel

Remove the transfer assembly. (Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly") Remove the dust cover (A). Remove the oil seal #2 (A). Remove the oil seal #3 (A). Install the oil

SEE MORE:

Transaxle mounting bracket

Disconnect the negative battery terminal. Remove the engine room under cover. (Refer to Engine and Transaxle Assembly - "Engine Room Under Cover") Remove the air duct and air cleaner assembly. (Refer to Intake and Exhaust Sys

Clutch fork and clutch bearing

Components Clutch housing Engagement bearing 2 (Even) Egnagement bearing 1 (Odd) Engagement bearing sleeve Clutch engagement fork Removal Remove the dual clutch transmission from the vehicle (Refer to Dual Clutch Transmissio