Hyundai Tucson: EGR cooler- Removal and Installation
Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / Engine Mechanical System / Intake And Exhaust System / EGR cooler- Removal and Installation
- Disconnect the battery negative terminal.
- Remove the front bumper beam.
(Refer to Body(Interior and Exterior) - "Front Bumper Beam Assembly")
- Remove the intercooler mounting bracket (A), and then disconnect the intake temperature sensor connector (B).
Tightening torque : 7.8 - 11.8 Nm (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)
- Disconnect the RCV hose (A) from the intercooler.
- Disconnect the intercooler inlet hose (A) from the intercooler.
- Disconnect the intercooler outlet hose (A).
WARNING
- When working with quick connector type intercooler hoses and
pipes, be careful not to touch or
detach the rubber seal (A) inside.
- When installing, install the pipe or hose by matching the mark or groove of each assembly with the mark.
- When mounting, install it by pushing it all the way until the nipple clicks.
WARNING
(1) When separate the intercooler inlet pipe, pull out the quick
connector clamp (A) in the direction of
the arrow as shown below.
(2) Move the quick connector clamp from (B) to
(C) as shown in the figure below, and then pull the
quick connector hose to remove it.
- Remove the LH head lamp assembly.
(Refer to Body Electrical System - "Lighting System")
- Remove the intercooler air guard (A).
Tightening torque : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)
- Remove the intercooler (A).
- Install in the reverse order of removal.
READ NEXT:
Front Muffler
Removal and Installation
Disconnect the battery negative terminal.
Disconnect the oxygen sensor connector (A).
Remove the engine room rear under cover (A).
Tightening torque :
7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)
GPF (Gasoline Particulate Filter)
Turn the ignition switch OFF and disconnect the battery negative (-)
cable.
Remove the floor under cover front RH.
Disconnect the Exhaust Gas Temperature Sensor (EGTS) Front (A) and Rear
(B).
Remove the gasoline particulate fil
SEE MORE:
Electronic Parking Brake (EPB)
Components
ESC Control Module (HECU)
EPB Switch
Electronic Parking Brake (EPB) actuator
Circuit Diagram
Electronic Parking Brake (EPB)- Removal
WARNING
Be careful not to damage the parts located under the vehicle (floor
Front Suspension System- Disassembly
WARNING
When compressing the coil spring, be cautious as there may be
corrosion due to damage to the coil
spring painting.
In order to avoid such painting damage, compress by putting over the waste hose,
etc. (Refer to the
picture below.)
Information
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- Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Owner's Manual
- Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual