TucsonDataManu

.com

Hyundai Tucson: DCT (Dual Clutch Transmission) System (SBC) - Installation

Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / DCT (Dual Clutch Transmission) System / DCT (Dual Clutch Transmission) System (SBC) / DCT (Dual Clutch Transmission) System (SBC) - Installation

Installation

  1. To install, reverse the removal procedure.

WARNING

Matters that require attention when installing the dual clutch transmission (DCT) to engine

l)Check the pilot bearing (B) and external damper (A) on the side of engine for any dents, damages and deformations before installing the DCT. 2)Align the external clamper spline (A) with the dual clutch spline

2)Align the external clamper spline (A) with the dual clutch spline (B). 3)Assemble the DCT (A) to the knock bushing on the engine side (B)

3)Assemble the DCT (A) to the knock bushing on the engine side (B) and then insert the input shaft to the engine pilot bearing. 4) After adhering the DCT with engine by pushing the DCT. tighten

4) After adhering the DCT with engine by pushing the DCT. tighten the mounting bolts after checking that there is no gap (less than 2mm) between the clutch housing and the engine block.

(If the bolt is tightened while there is a gap. then the spline of external damper or clutch will be damaged or broken.)

Follow the separated each procedure as below according to reinstallation or replacing with a new dual clutch transmission.

In case of the reinstallation

  1. If the differential oil seal is damaged and oil is leaking, replace the oil seal with a new one. When installing the new oil seal, use the special tool.

  1. After installing the DCT, check the oil level after refilling the DCT with oil.

(Refer to DCT (Dual Clutch Transmission) System - "Transmission Gear Oil")

  1.  Clear the diagnostic trouble codes (DTC) using the diagnostic tool. Even though disconnecting the battery negative terminal, the DTCs will not be cleared. So, be sure to clear the DTCs using the diagnostic tool.

In case of the replacing with a new dual clutch transmission.

  1. After replacing the new DCT. it need not oil refill & level check procedure because oil is already filled with specified quantity inside new DCT.
  2. Clear the diagnostic trouble codes (DTC) using the diagnostic tool. Even though disconnecting the battery negative terminal, the DTCs will not be cleared. So, be sure to clear the DTCs using the diagnostic tool.
  3. Perform clutch characteristics input procedure using the diagnostic tool. (One of two procedure must be performed.)

1) Clutch compensation value setting.

2)Clutch touch point learning.

2)Clutch touch point learning.

General Information

General Information

  1. Check & Change intervals

WARNING

WARNING

Severe usage is defined as

  • Frequent driving on rough road (Bumpy road, gravel road, snow road, unpaved road, etc.)
  • Frequent driving on mountain road, ascent/descent.
  • Driving for patrol, taxi, commercial car or vehicle towing.
  • Frequent driving under high speed (over 170km)
  • More than 50% driving in heavy city traffic during hot weather above 32ºC (90ºF)
  • driving in areas using salt or other corrosive materials or in very cold weather.
  • Towing a trailer or using a camper on roof rack.
  • Manual transmission oil should be changed any time.
  • Manual transmission have been submerged in water.

    READ NEXT:

     DCT (Dual Clutch Transmission) System (SBC) - Inspection

    Inspection WARNING In principle, the transmission oil is maintenance-free, and no exchange is required. But it must be inspected and replenished every 4 years or 40,000 miles. Uplift the vehicle with lift. Remove the engine room under co

     DCT (Dual Clutch Transmission) System (SBC) - Replacement

    Replacement WARNING In principle, the Dual Clutch Transmission (DCT) oil is not changed under normal driving conditions. However, under harsh driving conditions, it must be changed every 80,000 miles. Harsh driving conditions are as follows

     DCT (Dual Clutch Transmission) System (SBC) - Description

    Description The Dual Clutch Transmission (DCT) control system measures required data to identify the state of the control target and computes the appropriate compensation value if adjustment is necessary. The actuator is controlled according to

    SEE MORE:

     Intelligent Manual Transaxle (IMT) Oil

    General Information Check & Change intervals WARNING Severe usage is defined as Driving in dusty, rough roads Driving in areas using salt or other corrosive materials or in very cold weather Driving in sandy areas Drivin

     Wipers and washers

    A. Wiper speed control (front) MIST - Single wipe  OFF - Off  INT - Intermittent wipe AUTO* - Auto control wipe LO- Low wiper speed HI - High wiper speed B. Intermittent control wipe time adjustment C. Wash with brief w

    Information